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Your Professional Flame Brazing Machine Supplier

 

U Plus is committed to developing advanced fully automated production equipment, We specialize in providing exceptional manufacturing process solutions, helping clients optimize workflows, enhance efficiency, reduce costs, and achieve business goals.As a global manufacturing powerhouse, China has accumulated extensive production experience and technological advantages through years of development and innovation.

 

 
 
Why Choose Us

24-Hour Service

Our dedicated 24-hour online support ensures prompt responses, providing you with an excellent shopping experience. Feel free to reach out with any questions at any time.

Expertise & Focus

Our team brings deep industry knowledge and expertise to the table, offering tailored and reliable process solutions.

 

Innovation & Progress

We believe in the power of innovation to drive progress. By constantly exploring new technologies and solutions, we help our clients stay ahead of the competition, empowering them to navigate an ever-changing market landscape.

Integrity & Collaboration

Honesty and trust are the foundation of our partnerships. At U PLUSE, we are committed to upholding integrity in all our business dealings and cultivating long-lasting relationships that benefit both our clients and us.

 

Advantages of Flame Brazing Machine
 

Improve Efficiency

A fully automatic Flame Brazing Machine has the potential to boost production capacity by 10 times 20 times.

Improve Quality

The quality of brazing produced by an automated Flame Brazing Machine is consistent and does not vary.

Low Cost

Flame Brazing Machine not only save time but also utilize resources accurately, which results in savings of cost.

Human Error

In an automated Flame Brazing Machine, robots and computers regulate component flow and placement, ruling out the possibility of positioning mistakes caused by human operators.

 

Product Paramenters

Main technical parameters of single -torch turntable-type automatic flame welding machine

Equipment model

HY-ZPS-DHQ-4GW

Control system

Main controller

Mitsubishi PLC

Main display

10-Inch touch screen

Rotary table mechanism

Number of workstations

4 Workstations

Functional descniption of workstations

Station 1:Loading/Unloading→Station 2:Inspection→
Station 3:Welding→Station 4:Cooling

Form of rotation

High-precision Cam Indexer of Taiwan Sunwood

Wire -feeding system

Number of wire feeding

One set with 2 welding wires

Wire -feeding motor

400W Servo motor

Wire -feeding mechanism

Dua-drive bracket

Forward and backward feeding mode of wire -feeding

Air cylinder

Broken wire detection

Equipped with broken wire detection function

Flame welding
torch mechanism

Number of welding torches

One set with 2(3 or 4 can be optionally configured)

Movement form of welding torch

The air cylinder pushes forward and backward or moves up and down

Welding nozzle

Red copper welding nozzle

Gas system

Regulation mode of gas volume

German Aventics proportional valve

Regulation mode of oxygen volume

German Aventics proportional valve

Gas pressure monitoring

The pressure transmitter monitors and displays in real time

Oxygen pressure monitoring

The pressure transmitter monitors and displays in real time

Flux generator

Stainless steel generator tank

Flashback -prevention device

Flashback valve

Ignition system

One-key ignition

Fire-extinguishing system

One-key fire extinguishing

Gas leakage monitoring

The system automatically monitors and gives an alarm

Gas filtration system

Equipped with oxygen and gas filtering devices

Machine body structure

Main structure of the machine body

Welding,powder spraying of sheet metal and square tubes

Product fixing mechanism

Standard profiles

Workbench surface

10mm thick aluminum alloy

Fixing method of the machine body

Movable and fixed Foma wheels

Appearance parameters

Dimensions of the equipment

2150*2550*2250mm

Weight of the equipment

1300kg

Color of the machine body

Industrial gray color

 

Key Components of Flame Brazing Machine

 

Heating Source

The heating source is a vital component of a heating machine. In an induction heater, the heating source consists of a copper coil that generates a magnetic field when an alternating current passes through it. This magnetic field induces eddy currents in the workpiece, producing resistive heating.

Control System

A sophisticated control system is integral to the operation of a brazing machine. It ensures accurate temperature regulation and process control, preventing overheating and minimizing shape distortion. Modern machines often feature digital temperature controls and automatic protection devices.

Three-axis Linear Automatic Flame Welding Machine

 

Production Process

 

Customized Design

Provide customized solutions according to the drawings or products provided by customers

01

Brazing Machine Production

Production will start after the customer confirms the plan.

02

Inspection Before Delivery

After production is completed, trial production and testing will be arranged before shipment.

03

Packing and Shipping

We have rich experience and perfect packaging to ensure the safety of customers’ products during transportation.

04

Customer Trial Production

After the customer receives the brazing machine, we will cooperate with the customer to provide training services so that the customer can install and use the brazing machine without any problems.

05

 

Application of Flame Brazing Machine

Automotive

The automotive industry uses brazing machines for a variety of applications, including the production of heat exchangers, fuel tanks, and exhaust systems. Brazing is often used to join aluminum parts in automotive assemblies because it provides a strong, leak-free joint.

Aerospace

The aerospace industry uses brazing machines for a variety of applications, including the production of heat exchangers, fuel tanks, and engine components. Brazing is often used to join aluminum parts in aerospace assemblies because it provides a strong, lightweight joint.

HVAC

The HVAC industry uses brazing machines for the production of air conditioning and refrigeration components. Brazing is often used to join copper tubing and aluminum fins in coil assemblies. Flame Brazing Machine are particularly useful for high-volume production of HVAC components.

 

Manufacturing Process Of Flame Brazing Machine
 

Step 1: First, the workpieces that need to be brazed are loaded onto the jigs, and previously brazed pieces are unloaded at the loading and unloading station.

 

Step 2: The workpiece will be set down in the preheating station. It will be heated to the appropriate temperature at the designated preheating station.

 

Step 3: Then, the tube joint will be placed up to the brazing temperature at the brazing station, where it will be brazed. When the allotted amount of time for brazing has passed, the fire weakens, the brazing flames are retracted, and the table is turned.

 

Step 4: After that, the workpiece will be cooled down using compressed air or nitrogen at the cooling station.

 

 

FAQ

 

Q: What is a Flame Brazing Machine?

A: Flame brazing machines apply intense heat in the form of a flame to the workpieces for the purpose of fusing together several pieces of metal. This machine is often preferred over other methods of production due to its increased productivity, lower material costs, and greater quality output without the risk of human mistakes.

Q: What is auto brazing?

A: Auto brazing aluminum is a simple and straightforward process. It is well suited for medium-volume industrial brazing operations, which calls for higher throughput without sacrificing quality. It can be used for brazing a wide variety of workpieces such as steel, stainless, copper, brass, and aluminum.

Q: What type of welding is brazing?

A: The process of brazing is a kind of welding that makes use of filler materials that have high melting points. When the parts reach the appropriate phase temperature, which is above 840°F (450°C), the filler metal is drawn into the joint by capillary action. Brazing, in contrast to welding, can be used in the process of joining dissimilar metals, such as gold, silver, copper, and nickel.

Q: In what ways may a Flame Brazing Machine help your business?

A: The businesses that manufacture brazing machines are putting a lot of effort into becoming more skilled and inventing more innovative technologies, both of which will boost the manufacturers’ market share and their competitive edge in the worldwide market.

We are one of the most professional flame brazing machine manufacturers and suppliers in China, specialized in providing high quality customized service. We warmly welcome you to wholesale durable flame brazing machine for sale here from our factory. For quotation, contact us now.

automated welding equipment, flame brazing machine, Robotic Unloading Turntable Automatic Flame Welding Machine
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