Your Professional Heat Exchanger Processing Equipment Supplier

 

U Plus is committed to developing advanced fully automated production equipment, We specialize in providing exceptional manufacturing process solutions, helping clients optimize workflows, enhance efficiency, reduce costs, and achieve business goals.As a global manufacturing powerhouse, China has accumulated extensive production experience and technological advantages through years of development and innovation.

 

 
  • Angled-Insertion Evaporator Production Line
    Material: Φ8 mm aluminum tube.
    Production Mode: Multiple single-station machines connected sequentially according to the production process.
    Power Supply: 380V, 50Hz, three-phase five-wire system with protective...
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  • Direct-Insertion Evaporator Production Line
    Project Name: Direct-Insertion Evaporator Production Line
    Application: Refrigerator / Refrigeration Evaporators
    Material: Φ8 mm Aluminum Tube
    Power Supply: 380V / 50Hz, Three-Phase Five-Wire System with Protective...
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  • Fully Automatic Hairpin Tube Bending Machine
    Specially designed for one-time bending of long U-type hairpins from coiled tubes
    Fully automatic digital control system with PLC programming and touch screen HMI interface
    Belt feeding system ensures high efficiency and...
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  • Small U Return Bender Machine
    The small U bending machine is used to uncoil, straighten, saw, and bend coiled copper tubes into small U-shaped elbows.
    It is mainly applied in the automated production of small U tubes for industries such as air conditioners and...
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  • H-Type Fin Press Machine
    Our advanced fin press machine is designed for the precise and efficient production of heat exchanger fins. It is ideal for HVAC systems, automotive applications, and various industrial uses, ensuring high-quality fins are produced with...
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  • C-Type Fin Press Machine
    Main preformance features :
    The series automatic fin press line form Taiwan’s technology of the latest design for fin punching production line.
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  • Heat Exchanger Bender Machine
    There are two types available:
    (1) Gantry Type — suitable for forming L-shaped and U-shaped bends
    (2) Lifting Arm Type — capable of forming L-shaped, U-shaped, and G-shaped bends
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  • Servo Vertical Tube Expanding Machine
    Featuring a dual-guide post structure, the machine offers enhanced rigidity and stability for high-precision operations.
    The flaring process is driven by a servo motor, ensuring exceptional accuracy and consistent quality....
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  • 6-Tube Horizontal Expanding Machine
    Valid stroke of expanding pipe: 400-4000mm
    Tube Diameter: 3/8" and 1/2"
    Smooth tube size: φ3/8" x 21.65 +1/2"X31.75
    No. of Tubes: 8 tubes
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  • Medium-Frequency Induction Heating Sealing Machine
    CNC System: Equipped with an advanced CNC system that allows programmable storage of various sealing parameters and process plans.
    High-Precision Actuator: Servo motor driven, with positioning accuracy up to ±0.05 mm....
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Why Choose Us

24-Hour Service

Our dedicated 24-hour online support ensures prompt responses, providing you with an excellent shopping experience. Feel free to reach out with any questions at any time.

Expertise & Focus

Our team brings deep industry knowledge and expertise to the table, offering tailored and reliable process solutions.

 

Innovation & Progress

We believe in the power of innovation to drive progress. By constantly exploring new technologies and solutions, we help our clients stay ahead of the competition, empowering them to navigate an ever-changing market landscape.

Integrity & Collaboration

Honesty and trust are the foundation of our partnerships. At U PLUSE, we are committed to upholding integrity in all our business dealings and cultivating long-lasting relationships that benefit both our clients and us.

 

Advantages of H-Type Fin Press Machine
 

Cost-Effectiveness

Reduced labor needs, energy efficiency, and durable construction lower operating and maintenance costs over the machine's lifespan.

Durability & Reliability

Built with high-quality materials for demanding industrial conditions, ensuring long-term performance and minimal interruptions.

Automation & Ease of Use

Features like PLC touch screens, quick die changes, and automated stacking simplify operation and reduce accident risks.

Versatility

Can handle various materials (aluminum, copper) and thicknesses, with customization options to meet specific production needs.

 

Advantages of Heat Exchanger Bender Machine

 
 
01
 

Improvement of production efficiency

The tube return device is automatic, and the single cycle time is about 10-12 seconds. Compared with traditional machines driven by hydraulic presses, its production efficiency has increased by 3 times.

 
02
 

Free angle control

Since a servo motor drives the bending device, users can set the bending angle through a touchscreen. Whether your tube is U-shape or 7-shape, this machine can easily complete the production task.

 
03
 

Flexible adaptation

The bending device is modularly designed, so the machine can support a pipe diameter range of φ5-φ20mm, and the supported tube wall thickness is 0.2-0.8mm. This size range almost covers all metal tubes in the heat exchanger industry.

Heat Exchanger Bender Machine

 

Product Paramenters

Item

ZCPC 45

ZCPC 65(Single Point)

ZPCP 65(Double Point)

Nominal Pressure

KN

450

650

650

Stroke Of Slide

Mm

40

60

50

40

60

50

Stroke

Spm

150-300

150-230

150-260

150-300

150-230

150-260

Die Height

Mm

260-310

260-310

260-310

Slide Lifting Height

Mm

80

80

80

Bottom Size Of Slide (LxW)

Mm

720x740

800x890

1100x890

Size Of Table (LxWxThickness)

Mm

1300x770

1350x900

1600x900

Width Of Material

Mm

400

550

550

Sucking Length

Mm

1000

1000

1000

Collectiong Height Of Material

Mm

Normal 720mm,Lift 900mm

Inner Diameter Of Material Rolling

Mm

Φ150

Φ150

Φ150

Outer Diameter Of Material Rolling

Mm

φ1000

φ1000

φ1000

Main Motor Power

KW

7.5

7.5

11

Overal Dimension(LxWxH)

Mm

7500x3500x3200

7500x3500x3500

10000x4000x3200

Total Weight(Approx.)

Kg

9000

12000

14000

Remark

 

Single Crank Structure,And The Crank Is Installed From Front To Rear

Double Cranks Struct

Die Change Deivce/lnitial Feeding Device

 

Optional

Curtain Sensor

 

Optional

 

Item

Specification

Model

ZHWL-1200

ZHWL-1500

ZHWL-2000

ZHWX-800

ZHWX-1200

Z1IWX-1500

Structure

Plan

Hang

Power

Servo

The Number Of Layers Of Bending

1-3

Bend Angle

0°-120°

Bend Radius

The Customer Provides

Pipe Diameter

The Customer Provides

Layer Spacing

The Customer Provides

Max. Working Width

1200mm

1500mm

2000mm

800mm

1200mm

1500mm

Work Efficiency

Bend One Times≤15

L-Type Each≤30 U-Type Each≤60 G-Type Each≤90

Wotal Power

3k

4.5k

Air Pressure

0.4-0.7MPa

Power Supply

AC380V,50HZ,3 Phase 5 Wire System

Object Request

By Machining Aluminum Foil Should Be Hard Or Half Hard States,And Notbe Louvered Fin.

 

Types of H-Type Fin Press Machine

Fin Press Machines with Crankshafts

Utilizing a flywheel-driven crankshaft mechanism, these machines provide mechanical advantage for consistent fin pressing through rotational motion.

Partially Automated Fin Press Machines

These machines combine electric motors and pneumatic systems to automate rail movement while requiring manual loading of metal stock.

Hydraulic Fin Press Machines

Powered by a robust hydraulic system, these machines use a press ram to deliver consistent, high-pressure force for shaping fin stock with precision.

 

Types of Heat Exchanger Bender Machine

 

1

Hydraulic Heat Exchanger Bending Machine

Utilizing hydraulic pressure, this type delivers powerful and controlled bending force, ideal for shaping thick-walled or high-strength materials commonly used in industrial heat exchangers.

2

Manual Heat Exchanger Bending Machine

Compact and portable, manual machines rely on hand-operated levers or knobs to perform bends. They are simple to use and require no external power source.

3

CNC Heat Exchanger Bending Machine

Equipped with computer numerical control (CNC), these machines automate the bending process using pre-programmed digital designs, enabling complex, multi-radius bends with exceptional accuracy.

4

Hybrid Heat Exchanger Bending Machine

Combining technologies—such as hydraulic power with digital controls or semi-automatic features—hybrid machines offer a balance between automation and practicality.

 

 
H-Type Fin Press Machine main Structure Features
 
01/

Compositions :Uncoiler ,oil tank ,air Feeder ,close-type one-point or duble-point high-speed precision power press,sucker &collector, electric control system ,air route system, hydraulic system.

02/

The fin press machine slide has hydro-lifting function which will be convinent for dies installation commissioning.

03/

Fin press speed &vacuum stucker is controlled by converter.

04/

Fin press line fin collector has protecting system for fault operation ,material shortage warning ,oil shortage warning.

05/

Hydraulic overload protection for fin press.

06/

The fin press line equipped with hydraulic rapid-dies changing device ,making fin dies change more quickly and convenient.

07/

Machine-human interface and PLC electrical control system ensuring the reliable operation of the automatic stamping.

08/

Fin press speed with fin die: 150-330SPM

 

Application of H-Type Fin Press Machine

 

 
 

Food & Beverage Industry – Can End Manufacturing

Fin press machines are essential in the production of can ends for carbonated beverages, canned foods, and other packaged goods.

 
 
 

Automotive Industry – Header & Exhaust Pipe Production

Performance and standard automotive manufacturers utilize fin press machines to fabricate header and exhaust pipes from light-gauge stainless steel.

 
 
 

Energy Sector – Heat Exchanger Fin Manufacturing

The energy industry relies on fin press machines to produce heat exchanger fins from copper and aluminum alloys. These fins are critical in transferring thermal energy efficiently in power plants, refrigeration units, and renewable energy systems.

 

 

C-Type Fin Press Machine

 

The Application Scenarios Of Heat Exchanger Bender Machine

Heating, Ventilation, and Air Conditioning: Used in manufacturing U-shaped heat transfer metal tubes, which are typically used in heat exchangers, evaporators, and condensers.

 

Refrigeration System: The heat exchange pipeline in processing cold chain equipment and the refrigerant circulation pipeline.

 

Automobile Manufacturing: Pipelines need for the cooling system of new energy vehicle batteries and core pipe parts of the engine radiator.

 

Industrial Waste Heat Recovery: This industry requires many metal tubes for circulating chemical media.

 

Essential Maintenance Practices
 

Daily Inspection: Check all moving parts—including clamps, rollers, and actuators—for signs of wear, misalignment, or damage. Look for unusual noises or resistance during operation, which may indicate internal issues.

 

Lubrication of Moving Parts: Apply manufacturer-recommended lubricants to pivot points, guide rails, and hydraulic cylinders. Proper lubrication reduces friction, prevents overheating, and extends component life. Avoid over-lubrication, which can attract debris.

 

Cleaning After Use: Remove metal shavings, oil residue, and dust after each shift. Use soft brushes and non-abrasive cleaners to protect sensitive surfaces and seals. Clean dies thoroughly to prevent contamination and ensure precise bends.

 

Fastener and Bolt Check: Periodically inspect all bolts, nuts, and mounting hardware for looseness caused by vibration. Tighten as needed to maintain structural integrity and alignment.

 

Hydraulic System Monitoring: Examine hoses, fittings, and pumps for leaks, cracks, or bulges. Replace worn components immediately. Check fluid levels and quality; replace hydraulic oil according to the service schedule to prevent contamination and system failure.

 

Proper Storage: Store the machine in a dry, climate-controlled environment away from moisture and direct sunlight. Humidity can cause rust and degrade electrical components. Always store the unit upright to prevent oil pooling and structural stress.

 

 

FAQ

 

Q: What is a fin press machine?

A: One of the most important processes in any heat exchanger manufacturing operation is the production of fin. For many of these heat exchangers, the fin to be produced will be manufactured on a Reciprocating Fin Stamping Press also known as a Fin Press.

Q: What are the two common methods of finning exchanger tubes?

A: These tubes are made in two typical styles. Applied finned tube which helically winds metal fins onto a tube or pipe. The second type, extruded finned tubes, are made by forming fins into a base tube creating integral fins on the outside and/or inside diameter.

Q: What are the advantages of finned tube heat exchanger?

A: One of the significant benefits of finned tubes is their compact design. The extended surface area provided by the fins allows for efficient heat transfer in a relatively small footprint, making them ideal for applications where space is limited.

Q: Which method is commonly used for bending pipes in heat exchangers?

A: The most widely used method for shaping pipes in heat exchangers is precision pipe bending with a dedicated heat exchanger bending machine.

Q: Is pipe bending more cost-effective than alternative methods?

A: Yes, pipe bending is generally more cost-effective in heat exchanger manufacturing when evaluated across the full production lifecycle.

We are one of the most professional heat exchanger processing equipment manufacturers and suppliers in China, specialized in providing high quality customized service. We warmly welcome you to wholesale durable heat exchanger processing equipment for sale here from our factory. For quotation, contact us now.

6 Tube Horizontal Expanding Machine, H Type Fin Press Machine, Medium Frequency Induction Heating Sealing Machine
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