Your Professional Induction Welding Equipment Supplier

 

U Plus is committed to developing advanced fully automated production equipment, We specialize in providing exceptional manufacturing process solutions, helping clients optimize workflows, enhance efficiency, reduce costs, and achieve business goals.As a global manufacturing powerhouse, China has accumulated extensive production experience and technological advantages through years of development and innovation.

 

 
  • Copper Brass Tube Brazing Welding Induction
    Industries: HVAC and refrigeration, aerospace, metallurgy, tooling equipment, automotive, and more.
    Welded Products: Large distributors, tube joints, and other components made of materials such as brass and stainless steel....
    view more
  • Handheld Induction Brazing Heater
    Portable & Lightweight: Easy to carry and operate, suitable for confined or remote workspaces.
    Flameless Heating: Safe and clean brazing process without open flames, improving workplace safety.
    Fast Heating Efficiency:...
    view more
  • Integrated Water-Cooled Portable Induction Heater
    Integrated Water-Cooled Portable Induction Heater integrates a high-efficiency internal cooling system, eliminating the need for an external chiller. It is ready to use upon power-up, significantly enhancing operational convenience....
    view more
  • Integrated Water-Cooled Dual-Output Induction Heater
    1.Built-in chiller eliminates the need for an external cooling system.
    2.Digital control and modular design ensure long service life and easy maintenance.
    3.Easy-to-use HHT (Handheld Tool) operation reduces cost and can be...
    view more
  • Automatic Wire Feeding H-F Welding Machine
    Automatic Wire Feeding: Ensures consistent filler material delivery, improving welding quality and reducing operator workload.
    High-Frequency Induction Heating: Provides rapid and localized heating, suitable for brazing copper,...
    view more
  • Single - Station High-frequency Welding Machine
    The Single-Station High-Frequency Welding Machine is equipped with an intelligent Mitsubishi PLC system capable of storing over a hundred parameter sets. It features servo-driven vertical motion for precise temperature control and is...
    view more
  • Dual-Station High-Frequency Welding Machine
    Dual-station design for parallel and independent operation
    Intelligent touch screen interface with PLC control
    Proven stability with over 7 years of industry use
    view more
  • Coaxial Dual-Station High-Frequency Welding
    The Coaxial Dual-Station High-Frequency Welding Machine adopts a dual-M power system, with increased height and an extended working stroke. Equipped with 304 stainless steel fixtures, it provides a precise welding solution for large...
    view more
  • Linear Table High-Frequency Welding Machine
    The Linear Table High-Frequency Welding Machine is a patented product specifically designed for brazing brass distributors. With a daily output exceeding 12,000 pieces, it delivers 33% energy savings and eliminates open-flame hazards....
    view more
  • Rotary Table High-Frequency Welding Machine
    Rotary Table High-Frequency Welding Machine is an innovative brazing solution meticulously crafted by Daqing Technology. It is an energy - efficient and high - performance device specially developed for the refrigeration accessories...
    view more
  • Three-Axis Rotary Table High-Frequency Welding Machine
    Three-Axis Rotary Table High-Frequency Welding Machine is an intelligent equipment specifically developed for the complex and diverse welding needs of air - conditioning accessories. After multiple iterations and upgrades, it has become...
    view more
  • Three-axis Semi - Automatic High-frequency Welding Machine
    The three-axis semi-automatic high-frequency welding machine is a high - end device developed to solve the problems of products with multiple welding points. It is equipped with an S - series water - cooled integrated induction heating...
    view more
First 12 Last
 
Why Choose Us

24-Hour Service

Our dedicated 24-hour online support ensures prompt responses, providing you with an excellent shopping experience. Feel free to reach out with any questions at any time.

Expertise & Focus

Our team brings deep industry knowledge and expertise to the table, offering tailored and reliable process solutions.

 

Innovation & Progress

We believe in the power of innovation to drive progress. By constantly exploring new technologies and solutions, we help our clients stay ahead of the competition, empowering them to navigate an ever-changing market landscape.

Integrity & Collaboration

Honesty and trust are the foundation of our partnerships. At U PLUSE, we are committed to upholding integrity in all our business dealings and cultivating long-lasting relationships that benefit both our clients and us.

 

Advantages of Induction Welding Equipment

Efficiency
Although it requires electricity, induction welding is a very efficient welding process. It requires less electricity than other high-frequency welding processes and is an attractive option for large-scale welding applications such as those performed by manufacturing companies.

 

Concentrated Heat
In addition to efficiency, induction welding has the ability to generate concentrated heat. In other words, the heat generated by the induction welding machine is located in a single and specific area and thus the workpiece is protected from damage. This alone makes this type of welding an attractive option for pipes.

 

Supports A Variety Of Materials
From iron and steel to plastics and composites, this welding supports a wide range of materials. Both ferrous and non-ferrous metals can be welded together using this modern welding process.

 

Eliminates Contaminants
You may be surprised to learn that induction welding can remove impurities from parts. During this high-frequency welding process, the workpiece is heated by the welding machine. As the surfaces of the workpiece are compacted, impurities are removed.

 

Automation
Although it cannot be fully automated, simple steps in the induction welding process can be performed automatically to simplify the manufacturing company’s operations.

 

Product Paramenters

Item

Specification

Item

Specification

Power Type

Water-cooled All-in-One

Power Range

10–60 kW (optional)

Control Mode

DSP Digital Control

Working Frequency

10–40 kHz

Torch Output

Single / Dual Optional

Mobility

Equipped with movable wheels

Communication Protocol

RS485

Analog Input

4–20 mA / 0–10 V

Balancer

Equipped with balancing suspension rod

Cooling System

Built-in circulating chiller system

Wire Feed Motor

Servo Motor

Wire Feed Speed

1–100 mm/s

Wire Feeding Mechanism

Dual-drive Feeding Frame

Wire Feed Groups

2 Sets

Lighting

Integrated welding torch LED lighting

Control System

PLC

Display

10-inch Touch Screen

Temperature Display

Digital Display

Main Unit Dimensions

700 × 1060 × 1860 mm

Weight

420 kg

Torch Weight

1.5–6.5 kg

Torch Size

170 × 52 mm

 

Key Components of Induction Welding Equipment

 
Copper Brass Tube Brazing Welding Induction
  • Power Generator

    Converts input power (like 230-340V) to the necessary AC current at specific frequencies (50-60 Hz or higher).

  • Inductor/Coil

    Creates the alternating magnetic field that induces current (and thus heat) in the workpiece.

  • Heating Station

    Where the workpiece is placed, often featuring capacitors to tune the circuit for optimal heating.

  • Cooling System

    Essential for managing heat, especially in high-power applications, to prevent overheating.

 

Maintain Of Induction Welding Equipment
 

Daily Maintenance

Daily checks and maintenance can prevent unexpected breakdowns and ensure your equipment is ready to use when you need it.
Inspect cables and hoses for any signs of wear or damage.
Clean the welding torch to remove any spatter or debris.
Check the cooling system for proper fluid levels and leaks.

Weekly Maintenance

Weekly maintenance involves more detailed inspections and adjustments. This routine helps catch issues that may not be immediately visible.
Examine the electrode holder and replace any worn-out components.
Ensure all electrical connections are secure and free of corrosion.
Lubricate moving parts to prevent wear and tear.

Monthly Maintenance

Monthly maintenance is crucial for the long-term health of your welding equipment. This involves a thorough inspection and servicing of key components.
Calibrate the welding machine to ensure accurate output.
Replace filters in the ventilation system to maintain air quality.
Inspect gas cylinders for leaks and proper pressure levels.

Cleaning and Storage

Proper cleaning and storage of your equipment can significantly extend its lifespan. Here are some tips to keep your tools in excellent condition:
Clean all surfaces with appropriate cleaning agents to remove residues.
Store equipment in a dry, cool place to prevent rust and corrosion.
Use protective covers to shield equipment from dust and debris.

 

Application of Induction Welding Equipment

 

1

Automotive

Welding exhaust systems, structural parts, and hardening components like crankshafts and gears.

2

Aerospace

Joining components, often involving carbon fiber composites or joining dissimilar metals, due to precision and control.

3

Industrial Equipment

Manufacturing finned tubes for heat exchangers, petrochemical equipment, and large structural profiles.

4

Furniture & Recreation

Creating strong, clean seams for metal furniture, sporting goods, and decorative items.

 

 

FAQ

 

Q: What is induction welding equipment?

A: Induction welding equipment is a technology that uses electromagnetic induction to heat metal materials. A high-frequency current flows through a coil, generating an electromagnetic field, which heats the metal surface to the temperature required for melting or welding. It is typically used for quickly and efficiently joining metal parts.

Q: What is the difference between induction welding and traditional welding?

A: The main difference between induction welding and traditional welding lies in the heating method. Traditional welding directly heats the welding area using a flame, electric arc, or other external heat source, while induction welding uses electromagnetic induction to generate heat within the metal itself, without direct contact with the heat source, resulting in higher heating efficiency and precision.

Q: How does induction welding equipment work?

A: Induction welding equipment uses an electric current passing through an induction coil to generate an alternating electromagnetic field, inducing a current on the surface of the metal to be welded, thus generating heat. After the metal surface is heated to its melting temperature, welding is achieved by applying pressure or direct pressing.

We are one of the most professional induction welding equipment manufacturers and suppliers in China, specialized in providing high quality customized service. We warmly welcome you to wholesale durable induction welding equipment for sale here from our factory. For quotation, contact us now.

Four station Robotic High frequency Welding Machine, Linear body Robot High frequency Welding Machine, Single Station High frequency Welding Machine
Send Inquiry