Your Professional Automated Welding Equipment Supplier

 

U Plus is committed to developing advanced fully automated production equipment, We specialize in providing exceptional manufacturing process solutions, helping clients optimize workflows, enhance efficiency, reduce costs, and achieve business goals.As a global manufacturing powerhouse, China has accumulated extensive production experience and technological advantages through years of development and innovation.

 

 
  • Copper Brass Tube Brazing Welding Induction
    Industries: HVAC and refrigeration, aerospace, metallurgy, tooling equipment, automotive, and more.
    Welded Products: Large distributors, tube joints, and other components made of materials such as brass and stainless steel....
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  • Handheld Induction Brazing Heater
    Portable & Lightweight: Easy to carry and operate, suitable for confined or remote workspaces.
    Flameless Heating: Safe and clean brazing process without open flames, improving workplace safety.
    Fast Heating Efficiency:...
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  • Integrated Water-Cooled Portable Induction Heater
    Integrated Water-Cooled Portable Induction Heater integrates a high-efficiency internal cooling system, eliminating the need for an external chiller. It is ready to use upon power-up, significantly enhancing operational convenience....
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  • Integrated Water-Cooled Dual-Output Induction Heater
    1.Built-in chiller eliminates the need for an external cooling system.
    2.Digital control and modular design ensure long service life and easy maintenance.
    3.Easy-to-use HHT (Handheld Tool) operation reduces cost and can be...
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  • Automatic Wire Feeding H-F Welding Machine
    Automatic Wire Feeding: Ensures consistent filler material delivery, improving welding quality and reducing operator workload.
    High-Frequency Induction Heating: Provides rapid and localized heating, suitable for brazing copper,...
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  • Single - Station High-frequency Welding Machine
    The Single-Station High-Frequency Welding Machine is equipped with an intelligent Mitsubishi PLC system capable of storing over a hundred parameter sets. It features servo-driven vertical motion for precise temperature control and is...
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  • Dual-Station High-Frequency Welding Machine
    Dual-station design for parallel and independent operation
    Intelligent touch screen interface with PLC control
    Proven stability with over 7 years of industry use
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  • Coaxial Dual-Station High-Frequency Welding
    The Coaxial Dual-Station High-Frequency Welding Machine adopts a dual-M power system, with increased height and an extended working stroke. Equipped with 304 stainless steel fixtures, it provides a precise welding solution for large...
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  • Linear Table High-Frequency Welding Machine
    The Linear Table High-Frequency Welding Machine is a patented product specifically designed for brazing brass distributors. With a daily output exceeding 12,000 pieces, it delivers 33% energy savings and eliminates open-flame hazards....
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  • Rotary Table High-Frequency Welding Machine
    Rotary Table High-Frequency Welding Machine is an innovative brazing solution meticulously crafted by Daqing Technology. It is an energy - efficient and high - performance device specially developed for the refrigeration accessories...
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  • Three-Axis Rotary Table High-Frequency Welding Machine
    Three-Axis Rotary Table High-Frequency Welding Machine is an intelligent equipment specifically developed for the complex and diverse welding needs of air - conditioning accessories. After multiple iterations and upgrades, it has become...
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  • Three-axis Semi - Automatic High-frequency Welding Machine
    The three-axis semi-automatic high-frequency welding machine is a high - end device developed to solve the problems of products with multiple welding points. It is equipped with an S - series water - cooled integrated induction heating...
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Expertise & Focus

Our team brings deep industry knowledge and expertise to the table, offering tailored and reliable process solutions.

 

Innovation & Progress

We believe in the power of innovation to drive progress. By constantly exploring new technologies and solutions, we help our clients stay ahead of the competition, empowering them to navigate an ever-changing market landscape.

Integrity & Collaboration

Honesty and trust are the foundation of our partnerships. At U PLUSE, we are committed to upholding integrity in all our business dealings and cultivating long-lasting relationships that benefit both our clients and us.

 

Advantages of Automated Welding Equipment
Increased Productivity
One of the primary benefits of welding automation is increased productivity. Automated welding systems can perform welding tasks much faster than manual welding, which can significantly increase the output of the welding process.
Improved Quality
Automated welding systems can also improve the quality of welds. Weld quality consists of two factors: weld integrity and repeatability. Automated welding systems ensure weld integrity through electronic weld process controllers.
Enhanced Safety
Welding automation can also enhance safety in the welding process. Automated welding systems can perform welding tasks in hazardous environments, which can help reduce the risk of injury to human operators.

 

Product Paramenters

Item

Specification

Item

Specification

Power Type

Water-cooled All-in-One

Power Range

10–60 kW (optional)

Control Mode

DSP Digital Control

Working Frequency

10–40 kHz

Torch Output

Single / Dual Optional

Mobility

Equipped with movable wheels

Communication Protocol

RS485

Analog Input

4–20 mA / 0–10 V

Balancer

Equipped with balancing suspension rod

Cooling System

Built-in circulating chiller system

Wire Feed Motor

Servo Motor

Wire Feed Speed

1–100 mm/s

Wire Feeding Mechanism

Dual-drive Feeding Frame

Wire Feed Groups

2 sets

Lighting

Integrated welding torch LED lighting

Control System

PLC

Display

10-inch Touch Screen

Temperature Display

Digital Display

Main Unit Dimensions

700 × 1060 × 1860 mm

Weight

420 kg

Torch Weight

1.5–6.5 kg

Torch Size

170 × 52 mm

 

Types of Automated Welding Equipment

 
 
01
 

Rigid automatic welding equipment

Rigid automatic welding equipment can also be called primary automatic welding equipment, most of which are designed according to the principle of open-loop control. Although the entire welding process is automatically completed by the welding equipment, the closed-loop feedback system cannot be used for the fluctuation of welding parameters during the welding process, and the possible deviations cannot be corrected randomly.

 
02
 

Adaptive control of automatic welding equipment

The self-adaptive control welding equipment is a kind of welding equipment with a high degree of automation. It is equipped with sensors and electronic detection circuits to automatically guide and track the welding seam trajectory, and implement closed-loop feedback control of the main welding parameters. The entire welding process will be automatically completed according to the pre-set procedures and process parameters

 
03
 

Intelligent automatic welding equipment

It uses a variety of advanced sensor elements, such as vision sensors, tactile sensors, auditory sensors and laser scanners, etc., and with the help of computer software systems, databases and expert systems with recognition, judgment, real-time detection, calculation, automatic programming, welding parameters The function of storing and automatically generating welding record files.

Automatic Wire Feeding H-F Welding Machine

 

Composition Of Automated Welding Equipment

Welding power source, its output power and welding characteristics should match the welding process method to be used, and it is equipped with an interface connected with the main controller.

 

For the wire feeder and its control and speed regulation system, the wire feeder has higher requirements for wire feeding speed control accuracy, and its control circuit should add speed feedback.

 

The welding head uses its moving mechanism, which is composed of the welding head, welding head support frame, suspended carriage, etc. For the precision welding head mechanism, the drive system should adopt a servo motor equipped with an encoder.

 

Weldment movement or displacement mechanism, such as welding roller frame, head and tail frame turning machine, slewing platform and positioner, etc., precision mobile displacement mechanism should be driven by servo motor

 

The main controller, also known as the system controller, is mainly used for the linkage control of each component, the control of the welding procedure, the setting, adjustment and display of the main welding parameters. When necessary, control functions such as fault diagnosis and man-machine dialogue can be expanded.

 

Computer software. Computer software commonly used in welding equipment includes: programming software, functional software, process method software and expert system, etc.

 

Welding head guiding or tracking mechanism, arc voltage automatic controller, welding gun yaw and monitoring system

 

Auxiliary devices, such as wire feeding system, circulating water cooling system, flux recovery and conveying device, welding wire support, cable hose and drag chain mechanism structure design and electrical control design three parts.

 

How It Automated Welding Equipment Works

 

Preparation & Setup

The process begins with setting up the workpiece and programming the welding parameters. Sensors and CAD data guide the system to ensure accurate positioning.

01

Material Handling

The system automatically positions and clamps the components, ensuring stability during welding.

02

Welding Execution

The robotic arm or automated torch performs the weld according to predefined parameters. Sensors monitor the process in real-time to adjust for variations.

03

Quality Control & Inspection

Integrated sensors and cameras inspect the welds for defects, ensuring adherence to quality standards.

04

Finishing & Post-Processing

The system may perform additional tasks like grinding or cleaning to prepare the component for assembly or shipment.

05

 

Application of Automated Welding Equipment

 

1

Automotive Manufacturing

Used for body assembly, chassis welding, and engine component fabrication. Results in faster production cycles and consistent quality.

2

Aerospace

Ensures high-precision welds on aircraft fuselage and engine parts, where safety and reliability are critical.

3

Electronics

Facilitates miniature and intricate welds for consumer electronics, improving throughput and reducing defects.

4

Construction & Infrastructure

Employed for structural steel fabrication, bridges, and pipelines, enhancing durability and safety.

 

 

 

FAQ

 

Q: What are the four types of welding machines?

A: There are 4 main types of welding. Each with its own unique properties and applications. The four types of welding are gas metal arc welding (GMAW), flux-cored wire-arc welding (FCAW), shielded metal arc welding (SMAW) and gas tungsten arc welding (GTAW).

Q: What are the classification of welding machines?

A: Welding machines are classified according to their mode of operation, the materials they can weld, the electrode or inert gas used, etc. The different types of welding machines are MIG, TIG, Spot, Stick, Flux-cored Arc, Plasma Arc, Laser, Electron Beam, SAW, etc.

Q: What are the three basic types of welding?

A: The three most common welding types are – Arc, MIG and TIG welding.

Q: What is the most basic type of welder?

A: Shielded Metal Arc Welding (SMAW) – This method is also known as stick welding and is the most basic type of welding. It is used to connect a wide range of materials including mild steel, stainless steel, and aluminum.

We are one of the most professional automated welding equipment manufacturers and suppliers in China, specialized in providing high quality customized service. We warmly welcome you to wholesale durable automated welding equipment for sale here from our factory. For quotation, contact us now.

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