Single - Station High-frequency Welding Machine

Single - Station High-frequency Welding Machine

The Single-Station High-Frequency Welding Machine is equipped with an intelligent Mitsubishi PLC system capable of storing over a hundred parameter sets. It features servo-driven vertical motion for precise temperature control and is specifically designed to meet high-precision welding requirements in industries such as air conditioning components and medical equipment.
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Description

 

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The Single-Station High-Frequency Welding Machine is equipped with an intelligent Mitsubishi PLC system capable of storing over a hundred parameter sets. It features servo-driven vertical motion for precise temperature control and is specifically designed to meet high-precision welding requirements in industries such as air conditioning components and medical equipment.

 

Product Features:
This single-station high-frequency welding machine integrates cutting-edge technology with intelligent control, setting a new benchmark for high-precision welding. It is equipped with a precision induction heating power supply and a Mitsubishi PLC control system, capable of storing up to 100 sets of welding parameters for seamless one-click switching between different product processes.
The innovative servo-driven lifting and heating system enables precise three-dimensional temperature control and supports continuous multi-point welding. It is an ideal solution for high-demand welding applications such as air conditioning components, electronic parts, and medical devices.

Product Parameters

 

 

Main Technical Parameters of the Single-station
High-frequency Welding Machine

Description of the working station

Layout of the single working station

Configuration
parameters of the high-frequency power supply

Model of the high-
frequency machine

FD-H series

Quantity of high-
frequency machines

One unit

Type of the high-
frequency machine

DSP Digital Machine

Operating frequency

20-50Khz

Maximum power of
the power supply

60kw

Maximum operating
current

80A

System configuration

Main controller

Mitsubishi PLC

Display screen

10-inch touch screen

Quantity of stored
products

One hundred kinds

Sectional heating

5 segments

Password permission

Three-level Password

Production statistics

Real-time statistics of
production output

Lifting system of the inductor

Form of motion

Servo Up-and-Down Lifting

Maximum lifting stroke

150mm

Maximum lifting speed

100mm/s

Lifting precision

0.1mm

Module type

Fully Enclosed Module

Repeatability accuracy

Plus or minus
0.02 millimeters

Tooling and
workbench

Type of the
tooling base

Stainless Steel Cross
Fine-adjustment Tooling

Adjustment stroke of
the tooling base

50mm

Workbench surface

304 Stainless Steel

Type of the water tank

304 Stainless Steel

Tooling table surface

Corrosion -resistant
Insulating Material

Material of the tooling

304 Stainless Steel

Nitrogen supply

Nitrogen protection
function

Independent Nitrogen
Protection

Flow rate control

Dedicated flowmeter

Nitrogen charging time

Touch Screen Setting

Nitrogen pressure
control

Pressure reducing filter

Air-cooling and
water-cooling
functions

Air cooling function

Compressed Air

Air cooling time

Touch Screen Setting

Cold water function

Independent Water Cooling

Water cooling time

Touch Screen Setting

Smoke exhaust
function

Independent Fume Exhaust
for Each Station

Smoke exhaust fan

Independent axial flow fan

Working station
lighting

Support

Illumination of the
power distribution box

Support

Cooling water
system

Chiller

Specialized Chiller for
Induction Heating

Water quality
requirements

Scaleless distilled water

Water pump

Stainless Steel Multi-stage
Centrifugal Pump

Pump head

Not less than 47 meters

Volume of the
water tank

Not Less Than 50L

Filter

50-mesh stainless steel filter

Cooling water flow rate

2m³/h

Cold water pressure

4-8bar

Highest inlet
water temperature

35℃

PH value of the
cooling water

7.0-9.0

Volume and weight

Dimensions of the
equipment

1290*1440*1940mm

Weight of the
equipment

320kg

 

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