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Your Professional Tube End Forming Machine Supplier

 

U Plus is committed to developing advanced fully automated production equipment, We specialize in providing exceptional manufacturing process solutions, helping clients optimize workflows, enhance efficiency, reduce costs, and achieve business goals.As a global manufacturing powerhouse, China has accumulated extensive production experience and technological advantages through years of development and innovation.

 

 
 
Why Choose Us

24-Hour Service

Our dedicated 24-hour online support ensures prompt responses, providing you with an excellent shopping experience. Feel free to reach out with any questions at any time.

Expertise & Focus

Our team brings deep industry knowledge and expertise to the table, offering tailored and reliable process solutions.

 

Innovation & Progress

We believe in the power of innovation to drive progress. By constantly exploring new technologies and solutions, we help our clients stay ahead of the competition, empowering them to navigate an ever-changing market landscape.

Integrity & Collaboration

Honesty and trust are the foundation of our partnerships. At U PLUSE, we are committed to upholding integrity in all our business dealings and cultivating long-lasting relationships that benefit both our clients and us.

 

Advantages of Tube End Forming Machine
 

Versatility

These machines are versatile and can handle different pipe materials, including metal and plastic, as well as various diameters and thicknesses.

Precision Forming

They provide high precision in shaping pipe ends, ensuring accuracy and consistency in the formed shapes.

Customization

Pipe end forming machines allow for the customization of end shapes according to specific design requirements or industry standards.

Increased Efficiency

The automation of end forming processes contributes to increased efficiency in production, reducing manual labor and cycle times.

Diverse End Shapes

These machines can create a variety of end shapes, including flanges, beads, flares, chamfers, and expansions, meeting different application needs.

Cost-Effective

By automating the end forming process, these machines contribute to cost savings by reducing labor costs and minimizing material waste.

 

Product Paramenters

Item

Parameter

Material / Metal Processed

Stainless steeland carbon steel

Max processing oD& Thickness

Ф25xt1.75mm

Max processing work station

6

Max stamping force

70KN

Max clamping force

100KN

Each stamping time

2-2.5s

Coaxiality error

±0.1mm

Repeatability of positioning

+0.05mm

Input power

50/60Hz,46KW

Iinput air source

0.5-0.8Mpa

Machine dimension

L1400×W1000×H1900mm

Machine Weight

1000kg

 

Automatic Tube End Processing Chamfering Machine

 

Types of Tube End Forming Machine

Expanding Machines: These machines expand the diameter of the tube end, allowing it to be connected to other components.

 

Reducing Machines: Reducing machines are used to decrease the diameter of the tube end, creating a snug fit with other components.

 

Flaring Machines: Flaring machines create a flared or bell-like shape at the tube end, often used for secure connections or sealing.

 

Bulging Machines: These machines form a bulge or enlarged section at the tube end, providing additional structural strength or accommodating fittings.

 

Swaging Machines: Swaging machines gradually reduce the diameter of the tube end to form a taper or step, enabling tight connections.

 

Components of Tube End Forming Machine

Component

Function

Clamps

They secure the tube precisely during the process.

Forming tools

Shape the end according to the desired shape.

CNC system

Controls movements and work sequences.

Electric servo motors

Ensure smooth and consistent movements.

VLB Software

Enables intuitive programming and parameter storage.

 

How a Tube End Forming Machine Works

Tube Clamping

The tube is firmly clamped by high-strength clamps

Tool Movement

Specific tools shape the tube through controlled and sequential pressure.

CNC Programming

The operator sets the deformation parameters on a touch screen, ensuring precision and repeatability.

 

Application of Tube End Forming Machine

 

 
 

Automotive

Forming exhaust pipe terminals, fuel/brake line connections, and structural components for safety and performance.

 
 
 

Aerospace

Creating precise hydraulic lines, fuel system connectors, and structural supports for high-stress environments.

 
 
 

HVAC & Refrigeration

Expanding and connecting tubes for cooling systems, heat exchangers, and air conditioners, ensuring tight seals.

 

 

Maintain Of Tube End Forming Machine

The processed sheet must be relatively flat and can be leveled. It is strictly forbidden to process sheets with poor flatness and severe corrosion to avoid danger and damage to the machine tool.

 

The gap between the ball screw and the linear guide has been optimally adjusted by the company before leaving the factory. Do not adjust it yourself under any circumstances.

 

Start dry running for 15 minutes before each shift (hydraulic station oil pump), start self-check, machine tool X, Y, Z axis return to the origin, make the back stopper correspond to the zero point of the sensor.

 

According to the busbar thickness, shape, aperture size and other parameters, select appropriate molds, select reasonable mold gaps for punching, and install and tighten them correctly.

 

To ensure the precision of punching and shearing, the busbar must be flat and placed in the pressure center of the machine tool. It is not suitable for unilateral load. The extra-long busbar must be added with a bracket to maintain balance before processing.

 

During work, it is strictly prohibited to open any doors and windows, and it is strictly forbidden for any person or object to collide with the machine, backgauge, sensors and other components to ensure personal safety and normal operation of the equipment.

 

Observe the operating status of the equipment at any time during use. If an abnormal phenomenon is found, stop the machine immediately, disconnect the power supply and report to the person in charge of the equipment, check carefully, deal with it in time, and make detailed records.

 

The power must be cut off after the machine stops, and the operating buttons and handles are in the non-working position.

 

Wipe equipment requirements, paint sees its true color, iron sees light, machine tool tables and molds must be oiled to prevent rust, slide rails and ball screw surfaces must always be visually attached when there is oil film, and the CNC system cabinet must be regularly vacuumed to remove dust To prevent accidents and damage to the system.

 

 

FAQ

 

Q: What is a tube endforming machine?

A: It is a piece of equipment that shapes the ends of metal tubes, allowing you to create connections, expansions, and specific shapes with precision.

Q: What is the difference between a tube endforming machine and a tube bender?

A: The forming machine acts on the end of the tube, while the bender shapes the body of the tube at defined angles and radii.

Q: What types of endforming machines are available?

A: There are electric, hybrid, and manual forming machines, with electric ones being ideal for automated, high-precision production.

Q: What materials can be worked with?

A: Carbon steel, stainless steel, copper, aluminum, and special alloys.

Q: Is it possible to integrate the endforming machine with other machines?

A: Yes, endforming machines can be integrated into robotic cells with bending machines, presses, and automatic loading/unloading systems.

We are one of the most professional tube end forming machine manufacturers and suppliers in China, specialized in providing high quality customized service. We warmly welcome you to wholesale durable tube end forming machine for sale here from our factory. For quotation, contact us now.

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