Four-station Robotic High-frequency Welding Machine

Four-station Robotic High-frequency Welding Machine

The 4-station robotic high-frequency welding machine, an innovative four-station intelligent welding system developed by Daqing Technology, integrates dual Yaskawa robots with a high-efficiency dual-output induction welder, revolutionizing traditional production models.
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Description

 

20250529142326499B1B22E636939Db
Product Features:
The 4-station robotic high-frequency welding machine, an innovative four-station intelligent welding system developed by Daqing Technology, integrates dual Yaskawa robots with a high-efficiency dual-output induction welder, revolutionizing traditional production models. A single operator can intelligently manage four independent workstations, enabling simultaneous welding of four different products. Its advanced quick-changeover system achieves product switching within 30 seconds, while the intuitive human-machine interface simplifies complex operations into smart controls. Combining military-grade welding precision (±0.03mm) with over 99.5% yield rate, this system is specially designed for mass production of precision components like stainless steel plate heat exchangers, four-way valves, and heat exchangers. Through its groundbreaking 'four-line parallel, single-operator control' model, it boosts production efficiency by 200%, establishing itself as an industry benchmark for intelligent manufacturing.

Product Parameters

 

 

Main Technical Parameters of the 4-station
Robot High-frequency Welder

Equipment model

DQ-JQR-GYH-4GW

Description of the
working station

It has a 4-station layout,which is compatible with 4 types of
products simultaneously,enabling multi-point one-time welding

System
configuration

Main controller

Mtsubishi PLC

Display screen

10-inch touch screen

Quantity of stored
products

One hundred kinds

Sectional heating

5 segments

Password permission

Three-level Password

Production statistics

Real-time statistics of
production output

Configuration
Parameters of the
High-frequency
Power Supply

Model of the high-
frequency machine

FD-ST40 series

Quantity of high-
frequency machines

One unit

Type of the high-
frequency machine

DSP Digital Machine

Operating frequency

10-40Khz

maximum power

40kwx2

Maximum current

80Ax2

Parameters of
the robot

Brand

YASKAWA

Model

GP-25

load

25kg

Arm span

1.73m

repetition precision

plus or minus 0.02 milimeters

Quantity

Two units

Tooling and
workbench

Material of
positioning fixture

Stainless Steel

Workbench surface

15-millimeter aluminum
alloy countertop

Sink

four stainless steel sinks

Welding protection

immersion welding

Nitrogen
Protection System[

Nitrogen protection
function

Independent Nitrogen
Protection

Flow rate control

Dedicated flowmeter

Nitrogen charging time

Touch Screen Setting

Nitrogen pressure
control

Pressure reducing filter

Air-cooling and
water-cooling
functions

Air cooling function

Compressed Air

Air cooling time

Touch Screen Setting

Working station
lighting

Support

Illumination of the
power distribution box

Support

Cooling water
system

Chiller

Specialized Chiller for
Induction Heating

Water quality
requirements

Scaleless dstilled water

Water pump

Stainless Steel Multi-stage
Centrifugal Pump

Pump head

Not less than 47 meters

Volume of the
water tank

Not Less Than 50L

Filter

50-mesh stainless steel filter

Cooing water flow rate

4 m³/h

Cold water pressure

4-8bar

Highest inlet
water temperature

35℃

PH value of the
cooling water

7.0-9.0

 

Product Application Cases

 

 

20250529143744e20f00

 

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