Dual-positioner Robot High-frequency Welding Machine

Dual-positioner Robot High-frequency Welding Machine

The dual-positioner robotic high-frequency welding machine is a high - precision welding machine designed for welding complex products. The system is equipped with a water - cooled integrated induction heating power source, with a current control accuracy of ±0.1A.
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Description

 

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Product Features:
The dual-positioner robotic high-frequency welding machine is a high - precision welding machine designed for welding complex products. The system is equipped with a water - cooled integrated induction heating power source, with a current control accuracy of ±0.1A. The combination of 1 robot and 2 positioners allows for 8 - axis motion, enabling continuous welding at multiple points from any angle. It is equipped with a visual positioning system, achieving a welding positioning accuracy of ±0.025mm. It also features a high-precision temperature control system, with a welding temperature accuracy of ±1°C. This machine has the characteristics of high precision, high stability, strong compatibility, and a high yield rate, and is used for welding products with complex structures that require high - quality standards.

Product Parameters

 

 

Main technical parameters of the high-frequency
welding machine with dual positioners and robots

Equipment model

DQ-RT-GPH-2GW

Description of the
working station

Dual-station layout enabling multi-point continuous one-pass welding

System
configuration

Main controller

Mitsubishi PLC

Display screen

10-inch touch screen

Quantity of stored
products

One hundred kinds

Sectional heating

5 segments

Password permission

Three-level Password

Production statistics

Real-time statistics of
production output

Configuration
parameters of the
induction
high-frequency
power supply

Model of the high-
frequency machine

FD-S40 series

Quantity of high-
frequency machines

One unit

Type of the high-
frequency machine

DSP Digital Machine

Operating frequency

10-40Khz

Maximum power

40kw

Maximum current

80Ax2

Temperature
control system

Temperature
measurement range

150-1000℃(3MH1)

System accuracy

Plus or minus(0.3 percent
plus 2 degrees Celsius)

Temperature
resolution

0.1K

Repeatability accuracy

Plus or minus(0.1 percent
plus 1 degree Celsius)

Robot
parameters

Brand

Yaskawa

Model

GP-25

Load

25kg

Arm span

1.73m

Repeatability accuacy

plus or minus 0.02 millimeters

Quantity

One unit

Positioner
system

Load

300kg

Number of axes

Two axes

Horizontal rotation

360°

Turnover angle

Plus or minus 90 degrees

Lighting for the
nitrogen
protection system

Nitrogen protection
function

Independent Nitrogen
Protection

Flow rae control

Dedicated flowmeter

Nitrogen charging time

Touch Screen Setting

Nitrogen pressure
control

Pressure reducing filter

Working station
lighting

Support

Illumination of the
power distribution box

Support

Cooling water
system

Chiller

Specialized Chiller
for Induction Heating

Water quality
requirements

Scaleless distilled water

Water pump

Stainless Steel Multi-stage
Centrifugal Pump

Pump head

Not less than 47 meters

Volume of the
water tank

Not Less Than 50L

Filter

50-mesh stainless steel filter

Cooling water flow rate

4 m³/h

Cold water pressure

4-8bar

Highest inlet
water temperature

35℃

PH value of the
cooling water

7.0-9.0

 

Product Application Cases

 

 

20250529152352618e9a

 

 

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