Product Features：
The robotic unloading turntable automatic flame welding machine breaks through the traditional manual unloading mode. It innovatively adopts the four - station intelligent turntable and the industrial robot collaborative system to achieve a complete closed - loop production from automatic loading, dual - station precise welding to robotic intelligent unloading. The high - precision six - axis manipulator seamlessly connects the welding process with the next process, not only completely liberating human labor, but also increasing the overall efficiency by more than 50% through the intelligent connection of the processes. The compact turntable layout ensures the continuity and stability of the production process, and the flexible robotic system can easily adapt to the diverse product requirements, with a positioning accuracy as high as ±0.1mm. It is the core equipment for building an unmanned welding workshop and is especially suitable for batch production scenarios with strict automation requirements, such as automotive parts and precision hardware.

Product Parameters

Main technical parameters of the robotic automatic flame welding machine with blanking turntable
Equipment model	HY-JQR-2GW
Control system	Main controller	Mitsubishi PLC
Control system	Main display	10-inch touch screen
Robot system	Brand	YaskawaGP25
	Load	25kg
	Arm span	1.73m
	Repeatability accuracy	plus or minus 0.02 millimeters
Description of the working station	Number of workstations	4 workstations
	Description of the working station	Station 1:Loading/Unloading→Station 2:Inspection→ Station 3:Welding→Station 4:Unloading
	Form of rotation	High-precision Cam Indexer of Taiwan Sunwood
Flame weding torch mechanism	Number of welding torches	2 sets of welding torches
	Movement form of welding torch	The cylinder moves forward and backward
	Welding nozzle	Aluminum welding nozzle dedicated for compressed air
Gas system	Regulation mode of gas volume	Azbil flowmeter
	Regulation mode of oxygen volume	Azbil flowmeter
	Gas pressure monitoring	The pressure transmitter monitors and displays in real time
	Oxygen pressure monitoring	The pressure transmitter monitors and displays in real time
	Flux generator	Stainless steel generator tank
	Flashback -prevention device	Flashback valve
	Ignition system	One-key ignition
	Fire-extinguishing system	One-key fire extinguishing
	Gas leakage monitoring	The system automatically monitors and gives an aarm
	Gas filtration system	Equipped with oxygen and gas filtering devices
Machine body structure	Main structure of the machine body	Welding,powder spraying of sheet metal and square tubes
	Product fixing mechanism	Standard profiles
	Workbench surface	10mm thick aluminum alloy
	Fixing method of the machine body	Movable and fixed Foma wheels
Appearance parameters	Dimensions of the equipment	260021002350mm
	Weight of the equipment	1400kg
	Color of the machine body	Industrial gray color

Product Application Cases

20250530110420e354be

FAQ

Q: 1. What is the role of the robot in this machine?

A: The robot is primarily responsible for unloading finished workpieces from the rotary table after welding. This reduces manual labor, increases consistency, and enables continuous operation without interruption.

Q: 2. What are the advantages of combining a rotary table with robotic unloading?

A: The rotary table allows for multi-station workflow-loading, welding, and unloading occur in parallel. The robot ensures fast and accurate removal of welded parts, keeping the cycle time low and improving overall production efficiency.

Q: 3. What types of components is this machine designed for?

A: It is ideal for metal tube assemblies, HVAC distributors, copper/brass manifolds, and other circular or radial components requiring high-speed, multi-point flame brazing and automated handling.

Q: 4. Can the system be customized to fit different part sizes and unloading directions?

A: Yes. The robot can be programmed to adapt to various part geometries, tray positions, and unloading angles. Grippers can be customized to accommodate different tube diameters or connector types.

Q: 5. What automation and safety features are included?

A: The system includes robot safety fencing, flame shielding, emergency stop functions, gas pressure monitoring, and fume extraction. It also supports MES integration, automatic ignition, and programmable welding and unloading sequences.

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Robotic Unloading Turntable Automatic Flame Welding Machine

Product Parameters

Product Application Cases

FAQ

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