Product Features：
The dual-torch turntable type automatic flame welding machine breaks through the limitations of traditional single - torch machines. It innovatively adopts the six-station intelligent circular system and the dual - welding - torch collaborative operation technology to create an extremely efficient welding production line. The process includes automatic loading at Station 1 → precise inspection at Station 2 → alternate welding by dual torches at Stations 3 and 5 → process optimization at Station 4 → rapid cooling at Station 6, forming a seamless production closed loop, and the efficiency is increased by 100% compared with single - torch models!
It is deeply optimized for large-scale standardized welding, supporting simultaneous processing of multiple workpieces and eliminating the trouble of frequent model changes. The alternate operation of the dual welding torches achieves nearly uninterrupted production. Combined with the high-rigidity turntable design, it ensures welding accuracy and stability. It is especially suitable for large - scale production of millions of pieces per year, such as automotive parts and hardware standard parts. With military - grade reliability, it redefines the new benchmark for efficient welding and helps enterprises easily break through production capacity bottlenecks!

Product Parameters

Main technical parameters of the turntable-type automatic flame welding machine with dual torches
Equipment model	HY-ZPS-SHQ-6GW
Control system	Main controller	Mitsubishi PLC
Control system	Main display	10-inch touch screen
Rotary table mechanism	Number of workstations	Six workstations
	Functional descniption of workstations	Station 1:Loading/Unloading→Station 2:Inspection→Station 3 Fist Welding→ Station 4:Buffer→Staion 5:Second Welding→Station 6:Cooling
	Form of rotation	High-precision Cam Indexer of Taiwan Sunwood
Dual wire -feeding system	Number of wire feeding	Two groups with each group equipped with 1 to 2 welding wires
	Wire -feeding motor	Two 400W servo motors
	Wire -feeding mechanism	Dual-drive bracket
	Forward and backward feeding mode of wire -feeding	Air cylinder
	Broken wire detection	Equipped with broken wire detection function
Dual -flame welding torch mechanism	Number of welding torches	Two sets of welding torches,and each set of welding torches can be equipped with multiple sets of torch heads
	Movement form of welding torch	The air cylinder pushes forward and backward or moves up and down
	Welding nozzle	Red copper welding nozzle
Dual -gas system	Regulation mode of gas volume	German Aventics proportional valve
	Regulation mode of oxygen volume	German Aventics proportional valve
	Gas pressure monitoring	The pressure transmitter monitors and displays in real time
	Oxygen pressure monitoring	The pressure transmitter monitors and dispays in real time
	Flux generator	Stainless steel generator tank
	Flashback-prevention device	Flashback valve
	Ignition system	One-key ignition
	Fire-extinguishing system	One-key fire extinguishing
	Gas leakage monitoring	The system automatically monitors and gives an alarm
	Gas filtration system	Equipped with oxygen and gas filtering devices
Machine body structure	Main structure of the machine body	Welding,powder spraying of sheet metal and square tubes
	Product fixing mechanism	Standard profiles
	Workbench surface	10mm thick aluminum alloy
	Fixing method of the machine body	Movable and fixed Foma wheels
Appearance parameters	Dimensions of the equipment	215025502250mm
	Weight of the equipment	1300kg
	Color of the machine body	Industrial gray color

Product Application Cases

202505300908531e4f41

FAQ

Q: 1. What is the advantage of using a dual-torch setup compared to a single-torch model?

A: The dual-torch configuration allows two welding heads to operate either simultaneously or alternately, significantly increasing productivity. It enables the welding of multiple points or two workpieces in parallel, reducing cycle time and improving output efficiency.

Q: 2. How does the rotary table enhance the welding process?

A: The rotary indexing table divides the workspace into multiple stations, allowing loading, positioning, and welding to occur in a continuous cycle. This ensures uninterrupted workflow and maximizes equipment utilization.

Q: 3. Can each torch be independently controlled?

A: Yes. Each torch operates with its own programmable path and timing control, allowing for different welding tasks to be handled simultaneously without interference. This ensures flexibility for handling different product geometries or materials.

Q: 4. What types of components is this machine suitable for?

A: It is ideal for brazing components such as copper or brass tube assemblies, distributors, and circular or radial parts used in HVAC, refrigeration, plumbing, and automotive applications - especially when multiple joints need to be welded in one cycle.

Q: 5. What automation and safety features are included?

A: The system includes automatic ignition, flame control, gas pressure monitoring, fume extraction, and optional shielding. It also supports integration with robotic arms, wire feeders, and MES systems for smart factory applications.

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Dual - Torch Turntable Type Automatic Flame Welding Machine

Product Parameters

Product Application Cases

FAQ

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