Product Features：
The dual three-axis turntable type automatic flame welding machine breaks through the production capacity limitations of traditional single welding torch. It innovatively adopts the dual three-axis welding torch coordination system and the six-station intelligent circular layout to create an extremely efficient welding solution. Through the perfect cooperation of intelligent loading and unloading at Station 1 → precise inspection at Station 2 → synchronous welding by dual welding torches at Stations 3 and 5 → process optimization at Station 4 → rapid cooling at Station 6, the equipment doubles the production efficiency. Specifically designed for large-scale production scenarios such as automotive parts and metal hardware, it is the preferred equipment for modern intelligent factories to break through production capacity bottlenecks. It redefines the standards of efficient welding with innovative technologies and helps enterprises achieve leapfrog improvements in production efficiency.

Product Parameters

Main technical parameters of dual-three -axis turntable-type automatic flame welding machine
Equipment model	HY-ZPS-S3Z-6GW
Control system	Main controller	Mitsubishi PLC
Control system	Main display	10-inch touch screen
Rotary table mechanism	Number of workstations	Six workstations
	Functional descnption of workstations	Station 1:Loading/Unloadng→Station 2:Inspection→Stajion 3:Primary Wekdng→ Station 4.Buffer→Station 5:Secondary Welding→Station 6:Cooling
	Form of rotation	High-precision Cam Indexer of Taiwan Sunwood
Dual -torch motion system	troke of X-axis main shaft	300mm
	X-axis motion mechanism	S300 standard linear module
	Maximum running speed of X-axis	200mm/s
	Motor power of X-axis	750 WServo motor
	Effective stroke of Y-axis	300mm
	Y-axis motion mechanism	S300 standard linear module
	Maximum running speed of Y-axis	200mm/s
	Motor power of Y-axis	400W Servo motor
	Effective stroke of Z-axis	300mm
	Z-axis motion mechanism	S300 standard linear module
	Maximum running speed of Z-axis	200mm/s
	Motor power of Z-axis	400W brake servo motor
Dual wire- feeding system	Number of wire feeding	One set with 2 welding wires
	Wire -feeding motor	400W Servo motor
	Wire-feeding mechanism	Dual-drive bracket
	Forward and backward feeding mode of wire-feeding	Air cylinder
	Broken wire detection	Equipped with broken wire detection function
Dual -flame welding torch mechanism	Number of welding torches	One set with 2(3 or 4 can be optionally configured)
	Movement form of welding torch	The air cylinder moves up and down
	Welding nozzle	Red copper welding nozzle
Dual-gas system	Regulation mode of gas volume	German Aventics proportional valve
	Regulation mode of oxygen volume	German Aventics proportional valve
	Gas pressure monitoring	The pressure transmitter monitors and displays in real time
	Oxygen pressure monitoring	The pressure transmitter monitors and dispays in real time
	Flux generator	Stainless steel generator tank
	Flashback-prevention device	Flashback valve
	Ignition system	One-key ignition
	Fire-extinguishing system	One-key fire extinguishing
	Gas leakage monitoring	The system automatically monitors and gives an alarm
	Gas filtration system	Equipped with oxygen and gas filtering devices
Machine body structure	Main structure of the machine body	Welding,powder spraying of sheet metal and square tubes
	Product fixing mechanism	Standard profiles
	Workbench surface	10mm thick aluminum alloy
	Fixing method of the machine body	Movable and fixed Foma wheels
Appearance parameters	Dimensions of the equipment	195025502160mm
	Weight of the equipment	1300kg
	Color of the machine body	Industrial gray color

Product Application Cases

20250529173139c216ed

FAQ

Q: 1. What does "dual three-axis rotary table" mean, and how does it benefit production?

A: This refers to two independent welding stations, each equipped with three-axis motion (X, Y, Z) and mounted on a rotary indexing table. The design enables simultaneous dual-head welding while the rotary mechanism allows continuous loading and unloading, significantly improving production efficiency and cycle time.

Q: 2. What kinds of products can this machine weld?

A: It is specifically designed for symmetrical or multi-branch metal components such as HVAC distributors, copper/brass pipe assemblies, heat exchanger headers, and various round or radial workpieces requiring high-precision flame brazing.

Q: 3. How is welding accuracy maintained with rotary movement and multiple heads?

A: Each torch is servo-driven with programmable motion control. Combined with precise rotary indexing and fixture positioning, the machine maintains tight welding tolerances and repeatability. This ensures consistent quality across both stations.

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Dual Three - Axis Turntable Type Automatic Flame Welding Machine

Product Parameters

Product Application Cases

FAQ

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