Product Features：
The robotic turntable type automatic flame welding machine integrates the five - station intelligent turntable system and the industrial robot welding technology to create a new generation of flexible welding platform. Through the perfect cooperation of the stepped material layout and the ultra - large working radius of the robot, it realizes the intelligent identification and precise welding of multiple varieties of products without the need to change fixtures. The process includes automatic loading at Station 1 → intelligent inspection at Station 2 → flexible welding by the robot at Station 3 → gradient cooling at Station 4 → automatic unloading at Station 5, forming an efficient production closed loop. The unique design of the stepped material platform can accommodate multiple types of workpieces simultaneously. With the intelligent path planning of the robot, the equipment utilization rate is increased by 60%, and the welding pass rate is as high as 99.8%. It is especially suitable for the intelligent manufacturing needs of mixed production of multiple varieties, such as automotive parts and home appliance components, and redefines the new standards for flexible welding.

Product Parameters

Main technical parameters of the robotic turntable -type automatic flame welding machine
Equipment model	HY-ZPS-5GW-JQR
Control system	Main controller	Mitsubishi PLC
Control system	Main display	10-inch touch screen
Robot system	Brand	YaskawaGP25
	Load	25kg
	Arm span	1.73m
	Repeatability accuracy	plus or minus 0.02 millimeters
Description of the working station	Number of workstations	5workstations
	Description of the working station	Station 1:Loading→Station 2:Inspection→ Station 3:Welding→Station 4:Cooling→Station 5:Unloading
	Form of rotation	High-precision Cam Indexer of Taiwan Sunwood
Wire -feeding system	Number of wire feeding	One set of three welding wires
	Wire -feeding motor	400WServo motor
	Wire -feeding mechanism	Dual-drive bracket
	Forward and backward feeding mode of wire-feeding	Air cylinder
	Broken wire detection	Equipped with broken wire detection function
Flame welding torch mechanism	Number of welding torches	One set of welding torches
	Movement form of welding torch	Robot movements
	Welding nozzle	Copper welding nozzles
Gas system	Regulation mode of gas volume	Azbil flowmeter
	Regulation mode of oxygen volume	Azbil flowmeter
	Gas pressure montoring	The pressure transmitter monitors and displays in real time
	Oxygen pressure monitoring	The pressure transmitter monitors and displays in real time
	Flux generator	Stainless steel generator tank
	Flashback-prevention device	Flashback valve
	Ignition system	One-key ignition
	Fire -extinguishing system	One-key fire extinguishing
	Gas leakage monitoring	The system automatically monitors and gives an alarm
	Gas filtration system	Equipped with oxygen and gas filtering devices
Machine body structure	Main structure of the machine body	Welding,powder spraying of sheet metal and square tubes
	Product fixing mechanism	Standard profiles
	Workbench surface	10mm thick aluminum alloy
	Fixing method of the machine body	Movable and fixed Foma wheels
Appearance parameters	Dimensions of the equipment	360021002350mm
	Weight of the equipment	3000kg
	Color of the machine body	Industrial gray color

Product Application Cases

202505301120490a2077001

FAQ

Q: 1. What is the main function of the robot in this system?

A: The robot is responsible for automated loading and/or unloading of parts onto the rotary table. It improves production efficiency, reduces manual labor, and ensures consistent handling of parts before and after flame brazing.

Q: 2. How does the rotary table improve welding workflow?

A: The rotary table enables continuous operation by dividing the work area into multiple stations (e.g. loading, welding, unloading). While one part is being welded, the next part can be loaded, allowing for parallel processing and minimal downtime.

Q: 3. What types of products is this machine suitable for?

A: This machine is ideal for welding circular or radial components such as HVAC four-way valves, brass distributors, copper tube assemblies, and various multi-port connectors-especially in batch or high-volume production.

Q: 4. Can the robot be programmed for different part types or sizes?

A: Yes. The robot's motion path, gripper tools, and welding sequences can be programmed to handle different product geometries and specifications. It supports flexible production and quick product changeovers.

Q: 5. What automation and safety features are included?

A: The system includes automatic ignition, programmable flame control, pressure monitoring, robot safety fencing, light curtains, fume extraction, and an emergency stop system. It is also compatible with MES/ERP integration for smart manufacturing.

Hot Tags: robotic turntable type automatic flame welding machine, China robotic turntable type automatic flame welding machine manufacturers, suppliers, factory, automated welding equipment, Dual Three axis Linear Automatic Flame Welding Machine, Dual Three Axis Turntable Type Automatic Flame Welding Machine, Robotic Turntable Type Automatic Flame Welding Machine, Robotic Unloading Turntable Automatic Flame Welding Machine, The Three axis Turntable Type Automatic Flame Welding Machine

Robotic Turntable Type Automatic Flame Welding Machine

Product Parameters

Product Application Cases

FAQ

You Might Also Like

Send Inquiry