Product Features：
The robotic dual-station automatic flame welding machine breaks through the limitations of traditional single - station machines. It innovatively adopts the industrial robot + dual - station collaborative system, and through intelligent path planning, it achieves the perfect coordination of alternate welding and loading/unloading operations between the left and right stations. The high - precision six - axis robot is equipped with a professional welding torch, and in combination with the flexible position changing system, it can easily adapt to the rapid switching of different product models, with a positioning accuracy of ±0.05mm. It is suitable for fields with high requirements for flexible production, such as automotive parts and precision hardware, and redefines the new standards for intelligent welding!

Product Parameters

Main technical parameters of the robotic dual-station automatic flame welding machine
Equipment model	HY-JQR-2GW
Control system	Main controller	Mitsubishi PLC
Control system	Main display	10-inch touch screen
Robot system	Load	7kg
	Arm span	0.72m
	Repeatability accuracy	Plus or minus zero point zero one five millimeters
Description of the working station	Number of workstations	Two workstations
Description of the working station	Description of the working station	The workstations on the left and right alternate and work in a reciprocating manner
Flame welding torch mechanism	Number of welding torches	4 sets of welding torches
	Movement form of welding torch	The cylinder moves forward and backward
	Welding nozzle	Aluminum welding nozzle dedicated for compressed air
Gas system	Regulation mode of gas volume	Azbil flowmeter
	Regulation mode of oxygen volume	Azbil flowmeter
	Gas pressure monitoring	The pressure transmitter monitors and displays in real time
	Oxygen pressure monitoring	The pressure transmitter monitors and displays in real time
	Flux generator	Stainless steel generator tank
	Flashback -prevention device	Flashback valve
	Ignition system	One-key ignition
	Fire-extinguishing system	One-key fire extinguishing
	Gas leakage monitoring	The system automatically monitors and gives an alarm
	Gas filtration system	Equipped with oxygen and gas filtering devices
Machine body structure	Main structure of the machine body	Welding,powder spraying of sheet metal and square tubes
	Product fixing mechanism	Standard profiles
	Workbench surface	10mm thick aluminum alloy
	Fixing method of the machine body	Movable and fixed Foma wheels
Appearance parameters	Dimensions of the equipment	214014001600mm
	Weight of the equipment	680kg
	Color of the machine body	Industrial gray color

Product Application Cases

202505301038417b081a

FAQ

Q: 1. What is the main advantage of a robot-assisted dual-station flame welding machine?

A: This machine combines industrial robotic arms with a dual-station layout, enabling simultaneous welding and loading/unloading. While one station is welding, the other prepares the next part-greatly improving production efficiency and automation.

Q: 2. What types of components is it suitable for?

A: It is ideal for high-precision, multi-port components such as HVAC distributors, copper or brass pipe assemblies, and custom tubular parts. The robotic torch provides flexibility to handle complex geometries and welding paths.

Q: 3. How is the welding path programmed for the robot?

A: The robot supports teach-in programming and offline path editing. Welding parameters and motion paths can be precisely configured via the robot controller and PLC, allowing quick adaptation for different product models.

Q: 4. Can this system achieve fully unmanned operation?

A: Yes. With the integration of robotic arms, automatic ignition, flame control, wire feeding, and fume extraction, the system supports fully automated, lights-out production-especially when paired with MES or factory automation systems.

Q: 5. What safety measures are in place for robotic flame welding?

A: The system includes protective fencing, light curtains, emergency stop buttons, gas pressure sensors, flame-out detection, and programmable safety interlocks to ensure operator and equipment safety during robotic operation.

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Robotic Dual - Station Automatic Flame Welding Machine

Product Parameters

Product Application Cases

FAQ

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